Our facility is equipped with the Fluting/Grooving Machine by Balaguer Rolls, Spain, ensuring precision and consistency in roll reconditioning and maintenance.
With this advanced machinery in-house, we offer:
- Accurate Fluting & Grooving for all types of milling rolls
- Custom Fluting Profiles as per specific milling requirements
- Superior Surface Finishing for optimized milling performance
- Quick Turnaround with complete control over quality and timelines
Balaguer Rolls is a global leader in roll manufacturing and fluting technology, and this machine allows us to deliver services that meet the highest international standards.
All fluting and grooving operations are carried out on-site under expert supervision, ensuring reliability, accuracy, and efficiency for our clients in the milling industry.
Our facility is equipped with the Fluting/Grooving Machine by Balaguer Rolls, Spain, ensuring precision and consistency in roll reconditioning and maintenance.
Optical Fluting Test (OFT) 5.0
by Balaguer Rolls
Our facility also features the Optical Fluting Test (OFT) 5.0 by Balaguer Rolls, an advanced digital inspection system designed to ensure the highest precision in roll fluting.
Features
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Measuring DeviceIt allows us to verify quickly and accurately the state of the flutes in the roll.
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Fluting ParametersWith a ±2.2µ accuracy in dimensional measurements and a ±0.01 accuracy in angle measurements can be obtained.
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Optical Fluting TestEnables the operator to measure the following elements of a roll profile: pitch, land, dull angle, sharp angle and roll wear percentage.
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Alerts
If any measurement exceeds the tolerances allowed, the system will give the miller a warning.
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Safe and Easy
To use and transport and much more accurate than other existing devices such as magnifying glass or profilometer.
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Fully Autonomus Device
No laptop needed. Just by pressing the button the wear out is calculated
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Faster Alorith
Improved and more precise wear out analysis
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Automatic Contour Detection
Effortless placement of measuring points.
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Multiple Shoot
Multiple pictures are taken at once for optimal image resolution
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Automatic Recovery of Theoretical Data
When entering a roll, if it has already been analyzed, all the theoretical data is automatically loaded, which avoids having to enter it again.
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Roll History Display
When a cylinder number is entered, the history of all measurements made on that roll automatically appears.
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Excellent Accuracy
Excellent accuracy in all types of flutes.
This system is an essential part of our quality assurance process, helping us deliver consistent and optimised performance in every new & reconditioned roll.